Flow Solutions Specialist Electrofusion Solutions
Large Diameter Saddles & Tooling
www.plasson.co.uk
Flow Solutions
Specialist EF Saddles
PLASSON saddles are uniquely designed to allow cost effective connections and branches from large diameter PE pipework. Simple and easy to install with confidence and suitable for a large range of SDR Pipes, (please check website for suitability at each size) manufactured to BS EN12201 and EN1555 makes them the perfect solution for both water and gas applications. Simple Clamping Systems Our unique clamping systems have been engineered to ensure PLASSON saddles are quick and easy to use.
Our OneBolt system for saddles to suit pipes up to 315mm remove the need for any specialist equipment. Our LD and XL saddles use a unique and simple clamping system. Simply pick the correct saddle plate and attach this to the tension straps around the pipework. Tighten until the indicators touch, signals that the saddle is secured and ready for electrofusion. Embedded heating wires ensure large weld zone All PLASSON saddles are designed with large weld zones to give confidence to the installer. The embedded wires overlap the cut out area to ensure the maximum surface weld area is created. Built-in test point Each saddle has an injection moulded test point built into the body of the outlet. The test point provides a quick and simple way to test weld integrity of the saddle prior to drilling. The connection to a standard pressure test pump is by 16mm push-fit fitting. Ensure 3x cooling period prior to testing and drilling. Maximum Bore The full bore of the saddle is opened by using the PLASSON core drill. All saddles can be welded in place on pressurised (live) or de-pressurised mains (dead).
Quality & Approvals Pressure rated PN16 (water), PE100 SDR11 (gas). PLASSON EF fittings are suitable for pipelines SDR7.4 to SDR41. (Please check individual fitting for suitability) PLASSON Electrofusion fittings are certified to EN 1555 and EN 12201, and meet with Water Supply (Water Fittings) Regulations 1999, section 4.
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Flow Solutions
Outlets 90-160mmm spigot & 80-150mm flanged One Bolt Saddles Available for all pipe sizes from 125mm - 250mm with an range of spigot outlets 90mm - 160mm and flanged outlets from 80mm -150mm with PN16 coated backing rings. Large Diameter Saddles Available for all pipe sizes from 280mm - 1200mm with an range of spigot outlets 90mm - 160mm and flanged outlets from 80mm - 150mm with PN16 coated backing rings. Pipe sizes 280mm - 400mm and 450mm - 800mm use multi-size type saddle. Pipe sizes 900mm -1200mm use dedicated type saddle. LD saddles require a PLASSON LD fitting kit to be used for installation.
90mm Spigot (di 73mm) Spigot Saddles
80mm Flange (di 73mm) Flanged Saddles
Code
Type
d x d1
Code
Type
d x DN
PF4958X4125090T PF4958X4140090T PF4958X4160090T PF4958X4180090T PF4958X4200090T PF4958X4225090T PF4958X4250090T PF495804280090 PF495804315090 PF495804400090T PF495804710090T
OB OB OB OB OB OB OB OB OB
125 x 90 140 x 90 160 x 90 180 x 90 200 x 90 225 x 90 250 x 90 280 x 90 315 x 90
PF4959X4125080T
OB
125 x 80
PF4959X4160080T PF4959X4180080T PF4959X4200080T PF4959X4225080T PF4959X4250080T
OB OB OB OB OB
160 x 80 180 x 80 200 x 80 225 x 80 250 x 80
M M
280-400 x 90 450-800 x 90
PF495904400080T PF495904710080T
M M
280-400 x 80 450-800 x 80
110mm Spigot (di 89mm)
100mm Flange (di 89mm)
Code
Type
d x d1
Code
Type
d x DN
PF4958X4125110T PF4958X4140110T PF4958X4160110T PF4958X4180110T PF4958X4200110T PF4958X4225110T PF4958X4250110T PF495804400110T PF495804710110T PF495803900110T PF4958031000110T PF4958031200110T
OB OB OB OB OB OB OB
125 x 110 140 x 110 160 x 110 180 x 110 200 x 110 225 x 110 250 x 110
PF4959X4125100T
OB
125 x 100
PF4959X4160100T PF4959X4180100T PF4959X4200100T PF4959X4225100T PF4959X4250100T
OB OB OB OB OB
160 x 100 180 x 100 200 x 100 225 x 100 250 x 100
M LD M LD
280-400 x 110 450-800 x 110
Made with 125mm
LD LD LD
900 x 110 1000 x 110 1200 x 110
spigot saddle
125mm Spigot (di 102mm)
100mm Flange (di 102mm)
Code
Type M LD M LD
d x d1
Code
Type M LD M LD
d x DN
PF495804400125T PF495804710125T PF495803900125T PF4958031000125T PF4958031200125T
280-400 x 125 450-800 x 125
PF495904400100T PF495904710100T PF495903900100T PF4959031000100T PF4959031200100T
280-400 x 100 450-800 x 100
LD LD LD
900 x 125 1000 x 125 1200 x 125
LD LD LD
900 x 100 1000 x 100 1200 x 100
160mm Spigot (di 131mm)
150mm Flange (di 131mm)
Code
Type
d x d1
Code
Type
d x DN
PF4958X4225160T PF4958X4250160T PF495804400160T PF495804710160T PF495803900160T PF4958031000160T PF4958031200160T
OB OB
225 x 160 250 x 160
PF4959X4225150T PF4959X4250150T PF495904400150T PF495904710150T PF495903900150T PF4959031000150T PF4959031200150T
OB OB
225 x 150 250 x 150
M LD M LD
280-400 x 160 450-800 x 160
M LD M LD
280-400 x150 450-800 x 150
LD LD LD
900 x 160 1000 x 160 1200 x 160
LD LD LD
900 x 150 1000 x 150 1200 x 150
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Flow Solutions
XL Diameter Saddles Available for all pipe sizes from 400mm to 1200mm with an range of spigot outlets 180mm - 400mm and flanged outlets from 200mm - 400mm with PN16 coated backing rings. XL saddles require a PLASSON XL strap set, the appropriate sized clamp plate, rounding ring and/or pressing tool to be used for installation. PLASSON saddles are suitable for gas and water applications drilling both under pressure and dead.
Spigot Saddles 180mm Spigot (di 147mm) Code Type
200mm Spigot (di 164mm)
d x d1
Code
Type M XL M XL
d x d1
PF495803400180T PF495803450180T PF495803500180T PF495803560180T PF495803630180T PF495803710180T PF495803800180T PF495803900180T PF4958031000180T PF4958031200180T
XL XL XL XL XL XL XL XL XL XL
400 x 180 450 x 180 500 x 180 560 x 180 630 x 180 710 x 180 800 x 180 900 x 180 1000 x 180 1200 x 180
PF495803450200TN PF495803630200TN PF495803710200T PF495803800200T PF495803900200T PF4958031000200T PF4958031200200T
400-450 x 200 500-630 x 200
XL XL XL XL XL
710 x 200 800 x 200 900 x 200 1000 x 200 1200 x 200
225mm Spigot (di 184mm)
250mm Spigot (di 205mm)
Code
Type M XL M XL
d x d1
Code
Type M XL M XL M XL
d x d1
PF495803450225TN PF495803630225TN PF495803710225T PF495803800225T PF495803900225T PF4958031000225T PF4958031200225T
400-450 x 225 500-630 x 225
PF495803355250T PF495803450250TN PF495803630250T PF495803710250T PF495803800250T PF495803900250T PF4958031000250T PF4958031200250T
315-355 x 250 400-450 x 250 500-630 x 250
XL XL XL XL XL
710 x 225 800 x 225 900 x 225 1000 x 225 1200 x 225
XL XL XL XL XL
710 x 250 800 x 250 900 x 250 1000 x 250 1200 x 250
280mm Spigot (di 230mm)
315mm Spigot (di 259mm)
Code
Type
d x d1
Code
Type
d x d1
PF495803450280T PF495803500280T PF495803560280T PF495803630280T PF495803710280T PF495803800280T PF495803900280T PF4958031000280T PF4958031200280T
XL XL XL XL XL XL XL XL XL
450 x 280 500 x 280 560 x 280 630 x 280 710 x 280 800 x 280 900 x 280 1000 x 280 1200 x 280
PF495803450315T PF495803500315T PF495803560315T PF495803630315T PF495803710315T PF495803800315T PF495803900315T PF4958031000315T PF4958031200315T
XL XL XL XL XL XL XL XL XL
450 x 315 500 x 315 560 x 315 630 x 315 710 x 315 800 x 315 900 x 315 1000 x 315 1200 x 315
355mm Spigot (di 292mm)
400mm Spigot (di 329mm)
Code
Type
d x d1
Code
Type
d x d1
PF495803500355T PF495803560355T PF495803630355T PF495803710355T PF495803800355T PF495803900355T PF4958031000355T PF4958031200355T
XL XL XL XL XL XL XL XL
500 x 355 560 x 355 630 x 355 710 x 355 800 x 355 900 x 355 1000 x 355 1200 x 355
PF495803560400T PF495803630400T PF495803710400T PF495803800400T PF495803900400T PF4958031000400T PF4958031200400T
XL XL XL XL XL XL XL
560 x 400 630 x 400 710 x 400 800 x 400 900 x 400 1000 x 400 1200 x 400
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Flow Solutions
Flanged Saddles 200mm Flange (di 184mm)
250mm Flange (di 204mm)
Code
Type M XL M XL
d x DN
Code
Type M XL M XL M XL
d x DN
PF495903450200TN PF495903630200TN PF495903710200T PF495903800200T PF495903900200T PF4959031000200T PF4959031200200T
400-450 x 200 500-630 x 200
PF495903355250T PF495903450250TN PF495903630250T PF495903710250T PF495903800250T PF495903900250T PF4959031000250T PF4959031200250T
315-355 x 250 400-450 x 250 500-630 x 250
XL XL XL XL XL
710 x 200 800 x 200 900 x 200 1000 x 200 1200 x 200
XL XL XL XL XL
710 x 250 800 x 250 900 x 250 1000 x 250 1200 x 250
300mm Flange (di 257mm)
400mm Flange (di 327mm)
Code
Type M XL
d x DN
Code
Type
d x DN
PF495903355300T PF495903450300T PF495903500300T PF495903560300T PF495903630300T PF495903710300T PF495903800300T PF495903900300T PF4959031000300T PF4959031200300T
315-355 450 x 300 500 x 300 560 x 300 630 x 300 710 x 300 800 x 300 900 x 300 1000 x 300 1200 x 300
PF495903560400T PF495903630400T PF495903710400T PF495903800400T PF495903900400T PF4959031000400T PF4959031200400T
XL XL XL XL XL XL XL
560 x 400 630 x 400 710 x 400 800 x 400 900 x 400 1000 x 400 1200 x 400
XL XL XL XL XL XL XL XL XL
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Flow Solutions
Saddle Pressing and Clamping Tools for Water & Gas Specialist EF Tooling
LD Saddle ClampKit for pipes 280mm - 1200mm Saddles with outlets 90mm - 160mm spigot, 80mm - 150mm flange
Code
Type
size
PQ447010031
LD
90-160mm
XL Saddle Strap & Ratchet set for pipes 400mm - 1200mm Including torque wrench Saddles with outlets 180mm - 400mm spigots, 200mm - 400mm flange
Code
Type
Outlet size 180-400mm
PQ44701009
XL & XXL
XL Clamping Plate for pipes 400mm - 1200mm
Code
Type
size
PQ24701200 PQ24701250 PQ24701315 PQ24701400
XL XL XL XL
180/200mm 225/250mm 280/315mm 355/400mm
XL Saddle Rounding Ring Kit 250 for pipes 400mm - 1200mm Including adaptors 225/200/180 for saddle spigot outlet 180mm - 250mm
Code
Type
size
PQ24701051 PQ24701050
XL XL
250mm (with adaptor kit)
250mm
XL Pressing Tool for pipes 450mm - 1200mm Code Type size PQ24701074 Spigot 280mm PQ24701062 Spigot 315mm PQ24701073 Spigot 355mm PQ24701060 Spigot 400mm
Code
Type
size
PQ24701072 PQ24701063 PQ24701064 PQ24701065
Flange Flange Flange Flange
200mm 250mm 300mm 400mm
Pressing Tool - Repair Saddle
Code
Type
size
PQ24701071
Repair
250-900mm
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Flow Solutions
Clamping Tool Kit - Sensor Adaptor With strap for ‘live’ Code Type size PQ44706K00 Sensor 110-1200mm
Flex Restraint Tension Belt Code Type
size
PQ44704001
Flex Restraint
160-1200mm
Core Cutters (PE) Code
Drill size
Saddle size
PQ14704P071 PQ14704P087 PQ14704P099 PQ14704P127 PQ14704P143 PQ14704P159 PQ14704P179 PQ14704P199 PQ14704P233 PQ14704P251 PQ14704P283 PQ14704P319
Core drill 71mm D90/DN80
Core drill 87mm D110
Core drill 99mm D125/DN100 Core drill 127mm D160/DN150
Core drill 143mm D180
Core drill 159mm D200/DN200
Core drill 179mm D225
Core drill 199mm D250/DN250
Core drill 223mm D280
Core drill 251mm D315/DN300
Core drill 283mm D355
Core drill 319mm D400/DN400
Hot Tapping Tools and Core Cutters (PE)
Hot Tap Drill For Flanged Saddles
Code
Type
size
PQ44705H001 Tapping tool
80-400mm
Components for Hot Tap Drill Core cutter housing
Code
Type
size
PQ24705001 PQ24705006 PQ24705002 PQ24705007 PQ24705004
Tapping tool Tapping tool Tapping tool Tapping tool Tapping tool
DN150 DN200 DN250 DN300 DN400
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Flow Solutions
PLASSON’s extensive range of solutions for connecting PE pipe is found in over 80 countries world-wide. The combination of PLASSON’s high quality products and first class customer service make it a world leader in the production of plastic pipe fittings.
Plasson UK Ltd. Plasson House, Albert Drive, Burgess Hill, West Sussex. RH15 9TN
Tel: 01444 244446 Email: sales@plasson.co.uk
www.plasson.co.uk
ISO 9001 ISO 14001 ISO 45001 BUREAU VERITAS Certification
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